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Home > products > Vacuum Casting Parts > Vacuum Casting Designing Medical Instrument Handles Surgical Equipment Polycarbonate Polyethylene

Vacuum Casting Designing Medical Instrument Handles Surgical Equipment Polycarbonate Polyethylene

Product Details

Place of Origin: China

Brand Name: JIA SHAN

Certification: ISO9001

Model Number: Customization

Payment & Shipping Terms

Minimum Order Quantity: 8

Price: As drawing

Delivery Time: 1-5 weeks

Payment Terms: T/T, D/P, Western Union

Supply Ability: Batch orders and sample orders are available

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Highlight:
Surface Treatment:
Anodizing/Painting/Sandblasting/Brushing/ Laser
Feature:
High Precision
Material:
Plastic PE,PP,PS,PVC,PC,PET,Nylon (PA6, PA66), PEEK,ABS
Durability:
Long-lasting
Color:
Customization
Type:
Heat Exchange Equipment
Application:
Machinery
Finish:
Polished Is Available
Size:
Customized
Tolerance:
ISO2768M ISO2768C
Port:
Shenzhen
MOQ:
1
Drawing Format:
3D:STP,STEP,IGS,PRT 2D:DWG,DXF,PDF
Quality Control:
100% Inspection Berore Shipment
Surface Treatment:
Anodizing/Painting/Sandblasting/Brushing/ Laser
Feature:
High Precision
Material:
Plastic PE,PP,PS,PVC,PC,PET,Nylon (PA6, PA66), PEEK,ABS
Durability:
Long-lasting
Color:
Customization
Type:
Heat Exchange Equipment
Application:
Machinery
Finish:
Polished Is Available
Size:
Customized
Tolerance:
ISO2768M ISO2768C
Port:
Shenzhen
MOQ:
1
Drawing Format:
3D:STP,STEP,IGS,PRT 2D:DWG,DXF,PDF
Quality Control:
100% Inspection Berore Shipment
Vacuum Casting Designing Medical Instrument Handles Surgical Equipment Polycarbonate Polyethylene
Vacuum Casting Designing Medical Instrument Handles Surgical Equipment Polycarbonate Polyethylene
Product Attributes
Attribute Value
Surface Treatment Anodizing/Painting/Sandblasting/Brushing/Laser
Feature High Precision
Material Plastic PE,PP,PS,PVC,PC,PET,Nylon (PA6, PA66), PEEK,ABS
Durability Long-lasting
Color Customization
Type Heat Exchange Equipment
Application Machinery
Finish Polished is available
Size Customized
Tolerance ISO2768M ISO2768C
Port Shenzhen
MOQ 1
Drawing format 3D:STP,STEP,IGS,PRT 2D:DWG,DXF,PDF
Quality Control 100% Inspection Before Shipment
Product Description

Vacuum Casting Designing Medical Instrument Handles Surgical Equipment Polycarbonate Polyethylene

Vacuum Casting Designing Medical Instrument Handles Surgical Equipment Polycarbonate Polyethylene 0

The medical industry relies on precision and durability in the design of surgical instruments and medical equipment. Vacuum casting plays a vital role in creating high-quality prototypes and production parts for medical devices, particularly for components like instrument handles and surgical tools.

Materials such as Polycarbonate (PC) and Polyethylene (PE) are commonly used in medical device manufacturing due to their superior mechanical properties, biocompatibility, and resistance to sterilization processes.

Polycarbonate is known for its excellent impact resistance, transparency, and strength, making it an ideal material for surgical instrument handles and housings. It can be molded into complex shapes, providing ergonomic designs that are comfortable for healthcare professionals to use during surgeries.

Polyethylene, with its lightweight nature, chemical resistance, and biocompatibility, is often used in the production of medical device components that come into direct contact with the human body, such as syringes, connectors, and other disposable instruments.

The vacuum casting process allows manufacturers to create medical device components with precise dimensions and excellent surface finishes. It begins by creating a master model, often a 3D-printed prototype or a pre-existing device, which is then used to make a silicone mold. Liquid Polycarbonate or Polyethylene is injected into the mold under vacuum pressure, ensuring that the resin fills.

Applications of Vacuum Casting

Vacuum casting is one of the most cost-effective ways to produce high quality, low volume plastic parts which can be similar to injection moulding parts.

  • The parts are especially suitable for form, fit and function tests during the embodiment design stages
  • Can be used for marketing, field user testing and product design verification purposes
  • Many Urethane casting resins available to satisfy a wide range of design requirements
  • Materials available to create parts that are fully opaque, translucent or completely transparent
  • High-quality wax masters can be made for investment casting to increase finer details of intricate features
Technical Specifications
Time frame Within 24 hr - 5 working days for up to 30-50 parts
Material choice Wide variety of materials available
Accuracy ±0.3% (with a lower limit of ± 0.3 mm on dimensions smaller than 100 mm)
Minimum wall thickness 0.75 mm necessary, 1.5 mm recommended for best results
Maximum part dimensions Limited by the dimensions of the vacuum chamber
Typical quantities Up to 50 parts per mould
Surface structure Gloss to Matt surface finish can be obtained
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