Jiashan Hardware Tech is equipped with a diverse range of advanced manufacturing equipment.
In the CNC department, it has high-precision CNC machining centers. These machines are capable of performing complex and accurate milling, turning, and drilling operations. They ensure tight tolerances and smooth surface finishes, enabling the production of intricate hardware components with great precision.
The stamping equipment available is highly efficient and reliable. It can handle various sheet metal materials and produce a wide range of stamped parts quickly and consistently. This helps in meeting high-volume production requirements while maintaining quality.
The laser cutting equipment is another highlight. It uses advanced laser technology to cut through materials with extreme precision. It can handle different thicknesses and types of materials, offering clean and accurate cuts. This technology is ideal for creating detailed and intricate shapes, adding to the versatility of the manufacturing capabilities at Jiashan Hardware Tech. Overall, these equipment assets contribute to the company's ability to deliver high-quality hardware products.
Jiashan well know how important to ensure the quality and delivery on time.So we apply whole QC system.
CNC Machining Product Quality Control Process
Design Review:Thoroughly examine the product design for manufacturability. Check for dimensional accuracy, tolerances, and any potential design flaws that could affect machining.
Collaborate with the design team to address any concerns and ensure the design is optimized for CNC machining.
Material Inspection:Verify the quality and specifications of the raw materials used. Inspect for defects, such as cracks, inclusions, or incorrect hardness.
Ensure that the materials meet the required standards and are suitable for the intended CNC machining processes.
Programming and Setup:Develop accurate and optimized CNC machining programs. Validate the programs through simulation to check for any potential errors or collisions.
Set up the CNC machine correctly, including tooling selection and installation, fixture setup, and machine calibration.
In-Process Inspection:Regularly monitor the machining process. Check for tool wear, dimensional deviations, and surface finish quality.
Take measurements at critical points during machining to ensure compliance with the design specifications.
Make adjustments to the process parameters if necessary to maintain quality.
Finished Product Inspection:Conduct a comprehensive inspection of the finished CNC machined product. Measure dimensions using precision measuring instruments, such as calipers, micrometers, and coordinate measuring machines (CMM).
Inspect the surface finish for roughness, scratches, and other defects.
Perform functional tests if applicable to ensure the product meets its intended performance requirements.
Documentation and Traceability:Keep detailed records of all quality control activities, including inspection results, process parameters, and any adjustments made.
Ensure traceability by recording the batch number or serial number of the product and the materials used. This allows for easy identification and recall in case of any quality issues.