Aluminum AL6061 Wire EDM Precision CNC Machining Steel Metal Medical Drilling Polish Black

The process produces precise cuts by melting or vaporizing the material instead of removing it with a tool. Therefore, it can easily process parts features that are not suitable for traditional processing techniques. However, the parts must be electrically conductive.

With the expansion of industrial production scale and the development of manufacturing technology, wire cutting technology as a special processing technology, with its high processing precision, high production efficiency, low power consumption, low manufacturing cost characteristics, has been widely used in machining production.

From hand plates to complete parts production processes, many industries use wire-cut discharge machining machines.

-aerospace industry

Wire-cut machining has very small tolerances and is the preferred machining process for aerospace parts manufacturers. This process, like the water knife cutting process, is especially suitable for parts that cannot withstand the high temperatures and stresses generated by traditional cutting tools.

Parts in the aerospace industry require excellent surface finish and precision. Manufacturers have been using wire-cut processes for years to make engines, turbine blades, landing gear parts, and more.

Wire-cut electric discharge machining machines can process complex parts with high precision and are suitable for all medical fields. In addition, metals that work well with wire-cut discharge machining services are also often used in the manufacture of medical devices.

Because the diameter of the wire determines the size of the incision, wire-cut machines can add tiny features to parts such as dental implants and syringe parts without compromising their structural integrity.

Small Hole EDM Process Aluminum AL2024 CNC Milling Parts Automotive Spare Parts

3,Specifications

-It is suitable for manufacturing complex designs and shapes that are difficult to complete in traditional CNC machining.
-Suitable for processing small parts and cutting highly fine projects;
-The process is continuous without interruption.

-Cutting precision, basically no further processing of the workpiece;

-In just one processing stage, the machine can cut the material without leaving burrs or deformations;

FAQ

-What other types of EDM are available?

In addition to Wire cutting discharge machining (Wire EDM), there are drilling discharge machining and sinking hole discharge machining. They differ in the electrodes they use. The electrode of drilling and discharging machining is tubular, which can process finer and deeper holes. Sink hole discharge machining, on the other hand, uses conductive metal to form a "positive electrode" of the desired shape.

-What is the difference between wire cutting and laser cutting?

Laser cutting uses a high-power thermal beam to cut the material, while wire-cut discharge machining uses the electrical processing of the workpiece of the wire.

-Why use deionized water in wire-cut discharge machining?

Deionized water has low carbon properties, which can be used as a coolant to regulate the dielectric temperature.