Product Details
Place of Origin: China
Brand Name: JIA SHAN
Certification: ISO9001
Model Number: Customization
Payment & Shipping Terms
Minimum Order Quantity: 8
Price: As drawing
Delivery Time: 1-5 weeks
Payment Terms: T/T, D/P, Western Union
Supply Ability: Batch orders and sample orders are available
Surface Treatment: |
Anodizing/Painting/Sandblasting/Brushing/ Laser |
Feature: |
High Precision |
Material: |
Plastic PE,PP,PS,PVC,PC,PET,Nylon (PA6, PA66), PEEK,ABS |
Durability: |
Long-lasting |
Color: |
Customization |
Type: |
Heat Exchange Equipment |
Application: |
Machinery |
Finish: |
Polished Is Available |
Size: |
Customized |
Tolerance: |
ISO2768M ISO2768C |
Port: |
Shenzhen |
MOQ: |
1 |
Drawing Format: |
3D:STP,STEP,IGS,PRT 2D:DWG,DXF,PDF |
Quality Control: |
100% Inspection Berore Shipment |
Surface Treatment: |
Anodizing/Painting/Sandblasting/Brushing/ Laser |
Feature: |
High Precision |
Material: |
Plastic PE,PP,PS,PVC,PC,PET,Nylon (PA6, PA66), PEEK,ABS |
Durability: |
Long-lasting |
Color: |
Customization |
Type: |
Heat Exchange Equipment |
Application: |
Machinery |
Finish: |
Polished Is Available |
Size: |
Customized |
Tolerance: |
ISO2768M ISO2768C |
Port: |
Shenzhen |
MOQ: |
1 |
Drawing Format: |
3D:STP,STEP,IGS,PRT 2D:DWG,DXF,PDF |
Quality Control: |
100% Inspection Berore Shipment |
Attribute | Value |
---|---|
Surface Treatment | Anodizing/Painting/Sandblasting/Brushing/Laser |
Feature | High Precision |
Material | Plastic PE, PP, PS, PVC, PC, PET, Nylon (PA6, PA66), PEEK, ABS |
Durability | Long-lasting |
Color | Customization |
Type | Heat Exchange Equipment |
Application | Machinery |
Finish | Polished is available |
Size | Customized |
Tolerance | ISO2768M ISO2768C |
Port | Shenzhen |
MOQ | 1 |
Drawing format | 3D: STP, STEP, IGS, PRT 2D: DWG, DXF, PDF |
Quality Control | 100% Inspection Before Shipment |
In the entertainment industry, especially for film production, creating high-quality, detailed props and collectibles is crucial to bringing a fictional world to life. Vacuum casting is widely used for producing movie props, collectibles, and other entertainment-related items that require intricate details, durability, and accuracy. Materials like resin and polyurethane are often chosen for their ability to be molded into highly detailed shapes and their flexibility in design.
Resin is a versatile material that can be easily cast into complex shapes, making it ideal for producing movie props that require fine details, such as facial features on masks, armor designs, and miniature models. Polyurethane is another excellent material for creating durable, lightweight props that require a high degree of flexibility. It is used for creating items like weapon replicas, armor, and accessories that need to be both lightweight and durable enough for use during filming or for display.
The vacuum casting process for entertainment products begins with the creation of a highly detailed master model. This master can be a hand-sculpted item, a 3D-printed model, or an existing prop. A silicone mold is created from the master, and liquid resin or polyurethane is poured into the mold under vacuum conditions. The vacuum helps to remove air bubbles and ensures that the resin fills all cavities, resulting in smooth, detailed parts that are true to the original design.
One of the key advantages of vacuum casting in the entertainment industry is the ability to produce high-quality, low-volume parts quickly and cost-effectively. This allows for the creation of custom props, limited-edition collectibles, and special effects pieces without the need for expensive and time-consuming production methods. Vacuum casting also provides the flexibility to create different finishes, textures, and colors for props, enabling designers to experiment with different looks for various film projects. For collectibles, this method ensures that each piece is consistent in detail, helping to maintain the integrity and quality of limited-edition items.
Time frame | Within 24 hr - 5 working days for up to 30-50 parts |
Material choice | Wide variety of materials available |
Accuracy | ±0.3% (with a lower limit of ± 0.3 mm on dimensions smaller than 100 mm) |
Minimum wall thickness | To ensure that the mould is filled properly, a wall thickness of at least 0.75 mm is necessary. But best results are achieved with a recommended wall thickness of 1.5 mm |
Maximum part dimensions | The size of the mould is limited by the dimensions of the vacuum chamber |
Typical quantities | Up to 50 parts per mould |
Surface structure | Gloss to Matt surface finish can be obtained |