logo
Hunan Jia Shan Hardware Tech Co., Ltd.
products
products
Home > products > Vacuum Casting Parts > Prototyping Manufacturing Vacuum Casting High-Impact Plastic Parts Electronics Industry ABS Polycarbonate

Prototyping Manufacturing Vacuum Casting High-Impact Plastic Parts Electronics Industry ABS Polycarbonate

Product Details

Place of Origin: China

Brand Name: JIA SHAN

Certification: ISO9001

Model Number: Customization

Payment & Shipping Terms

Minimum Order Quantity: 8

Price: As drawing

Delivery Time: 1-5 weeks

Payment Terms: T/T, D/P, Western Union

Supply Ability: Batch orders and sample orders are available

Get Best Price
Highlight:
Surface Treatment:
Anodizing/Painting/Sandblasting/Brushing/ Laser
Feature:
High Precision
Material:
Plastic PE,PP,PS,PVC,PC,PET,Nylon (PA6, PA66), PEEK,ABS
Durability:
Long-lasting
Color:
Customization
Type:
Heat Exchange Equipment
Application:
Machinery
Finish:
Polished Is Available
Size:
Customized
Tolerance:
ISO2768M ISO2768C
Port:
Shenzhen
MOQ:
1
Drawing Format:
3D:STP,STEP,IGS,PRT 2D:DWG,DXF,PDF
Quality Control:
100% Inspection Berore Shipment
Surface Treatment:
Anodizing/Painting/Sandblasting/Brushing/ Laser
Feature:
High Precision
Material:
Plastic PE,PP,PS,PVC,PC,PET,Nylon (PA6, PA66), PEEK,ABS
Durability:
Long-lasting
Color:
Customization
Type:
Heat Exchange Equipment
Application:
Machinery
Finish:
Polished Is Available
Size:
Customized
Tolerance:
ISO2768M ISO2768C
Port:
Shenzhen
MOQ:
1
Drawing Format:
3D:STP,STEP,IGS,PRT 2D:DWG,DXF,PDF
Quality Control:
100% Inspection Berore Shipment
Prototyping Manufacturing Vacuum Casting High-Impact Plastic Parts Electronics Industry ABS Polycarbonate
Prototyping Manufacturing Vacuum Casting High-Impact Plastic Parts Electronics Industry ABS Polycarbonate
Product Attributes
Attribute Value
Surface Treatment Anodizing/Painting/Sandblasting/Brushing/Laser
Feature High Precision
Material Plastic PE,PP,PS,PVC,PC,PET,Nylon (PA6, PA66), PEEK,ABS
Durability Long-lasting
Color Customization
Type Heat Exchange Equipment
Application Machinery
Finish Polished is available
Size Customized
Tolerance ISO2768M ISO2768C
Port Shenzhen
MOQ 1
Drawing format 3D:STP,STEP,IGS,PRT 2D:DWG,DXF,PDF
Quality Control 100% Inspection Before Shipment
Product Description
Prototyping Manufacturing Vacuum Casting High-Impact Plastic Parts Electronics Industry ABS Polycarbonate 0

Medical devices require extremely high precision and reliability, especially for components that come into direct contact with patients or are used in critical healthcare applications. Vacuum casting is an essential method for manufacturing high-precision plastic parts for medical devices, such as injection molds, casings, and enclosures.

Materials such as Polypropylene (PP) and Polycarbonate (PC) are commonly used in the medical industry due to their excellent mechanical properties, biocompatibility, and resistance to sterilization processes.

Material Advantages
  • Polypropylene (PP): Chemical resistance, low density, and biocompatibility, ideal for syringes, medical containers, and diagnostic equipment. Withstands sterilization procedures like autoclaving.
  • Polycarbonate (PC): Strong, durable material with excellent optical clarity, suitable for medical device enclosures, covers, and transparent components. High heat resistance crucial for heat sterilization methods.
Vacuum Casting Process

The process begins by creating a master model (3D-printed prototype or existing part) used to create a silicone mold. Liquid resin is injected into the mold under vacuum, ensuring complete cavity filling for parts with smooth surfaces, excellent dimensional accuracy, and high detail.

Applications of Vacuum Casting
  • Cost-effective production of high-quality, low-volume plastic parts comparable to injection molding
  • Ideal for form, fit, and function tests during design stages
  • Suitable for marketing, field user testing, and product design verification
  • Wide range of materials available for different temperature requirements, surface textures, hardness, etc.
  • Can produce fully opaque, translucent, or completely transparent parts
  • Can create high-quality wax masters for investment casting of intricate features
Technical Specifications
Time frame Within 24 hr - 5 working days for up to 30-50 parts
Material choice Wide variety of materials available
Accuracy ±0.3% (with a lower limit of ± 0.3 mm on dimensions smaller than 100 mm)
Minimum wall thickness 0.75 mm necessary, 1.5 mm recommended for best results
Maximum part dimensions Limited by vacuum chamber dimensions
Typical quantities Up to 50 parts per mould
Surface structure Gloss to Matt surface finish available
Polyurethane (PU) Properties

Polyurethane is a versatile polymer material with excellent mechanical properties and plasticity. After nearly eighty years of development, it has wide applications in textiles, construction, aviation, shipping, transportation, medicine, electronics, and more.

  • Flexible Polyurethane: Linear structure with thermoplasticity, better stability and chemical resistance than PVC foams. Used as packaging, sound insulation, and filtration materials.
  • Rigid Polyurethane: Lightweight with superior thermal insulation, used in construction, automotive, and aviation industries.
  • Polyurethane Elastomer: Performance between plastic and rubber, used in shoe and medical industries.
  • Also used in adhesives, coatings, synthetic leather, etc.
About Us
Prototyping Manufacturing Vacuum Casting High-Impact Plastic Parts Electronics Industry ABS Polycarbonate 1 Prototyping Manufacturing Vacuum Casting High-Impact Plastic Parts Electronics Industry ABS Polycarbonate 2 Prototyping Manufacturing Vacuum Casting High-Impact Plastic Parts Electronics Industry ABS Polycarbonate 3
Package
Prototyping Manufacturing Vacuum Casting High-Impact Plastic Parts Electronics Industry ABS Polycarbonate 4